Manufacturing & Machining
Our ISO9001/AS9100D operating system provides vigilant internal and vendor oversight. Lean manufacturing is a way of life at Atec. We apply the same first - rate principles whether it’s a low - quantity order for qualification, R&D hardware or a full production run. Hager Machine & Tool and Celtech both offer CNC machining and boost our total capacity. Using new, leading edge 5-axis CNC machining centers and lathes, as well as first rate manual machines, Atec provides our customers with finished, tested/inspected assemblies ready for flight, downhole insertion or other failsafe usage.
At Vital Link, we are machining large, heavy industrial components for a worldwide forklifts provider to exacting specifications and delivery. Large or small, if your requirements are complex and require project management, Atec can be an impact player on your program team!
5 - Axis Efficiencies
- Manufacture Complex Work Pieces
- Reduced Fixture & Tooling Requirements
- Greater Dimensional Integrity
- Variable Curved Geometry Capability
- Multi - Sided Machining in Single Setup
- Improved Schedule – Elimination of Sequential Process Staging
- Reduced Work - in - Process Inventory
Precision Machining for the tightest tolerances
Manufacturing Equipment
Leading CNC Machining Centers and LathesCNC Mill
Axis | Chuck | Swing | Max Length | |
---|---|---|---|---|
DMG Mori Seiki NT4250/1500SZ | 9-Axis | 10" | 26" | 61" |
DMG Mori Seiki NT4300/1500SZ | 9-Axis | 15" | 26" | 59" |
CNC Turn
Axis | Table | Table Travel | |
---|---|---|---|
DMG Mori Seiki NMV5000DCG (2) | 5-Axis with Turning | 19.7" | 28” X 20” X 25” |
CNC Machining Centers
Axis | Table | Travel | |
---|---|---|---|
DMG Mori Seiki NMV5000DCG (4) | 5-Axis | 19.7" | 28" X 20" X 25" |
DMG Mori Seiki MV55 | 4-Axis | 51" X 22" | 41" X 21" X 22" |
DMG Mori Seiki DuraCenter 5080 | 4-Axis | 43" X 23" | 31" X 20" X 20" |
Haas UMC-750 | 5-Axis | 19.7" | 30" X 20" X 20" |
Haas VF-3 | 4-Axis | 48" X 18" | 40" X 20" X 25" |
Haas VF-4 (Trunnion) | 5-Axis | 52" X 19" | 50" X 20" X 25" |
Haas VF-6 | 4-Axis | 64" X 28" | 64" X 32" X 30" |
Haas VF-9 | 4-Axis | 84" X 36" | 84" X 40" X 30" |
Haas EC-1600 | 4-Axis | 64" X 32" | 64" X 50" X 32" |
Haas EC-1600ZT | 4-Axis | 64" X 32" | 64" X 50" X 40" |
Makino a51 | 4-Axis | 16" X 16" | 22" X 25" X 25" |
Doosan VCF850L | 4-Axis | 137" X 34" | 118" X 33" X 31" |
CNC Turning Centers
Capacity | Table | Swing | |
---|---|---|---|
Toshiba TSS-30/55 VTL | Live Tooling | 44,000lb | 118" | 216" |
Axis | Chuck | Swing | |
---|---|---|---|
DMG Mori Seiki NZX1500SY | Live Tooling | 7-Axis | 6" | 8" |
DMG Mori Seiki NLX2000Y | Live Tooling | 4-Axis | 8" | 14" |
DMG Mori Seiki NLX2500Y | Live Tooling | 4-Axis | 10" | 18" |
DMG Mori Seiki ZL-35MC | Live Tooling | 3-Axis | 12" | 21" |
DMG Mori Seiki TL-5 | 2-Axis | 12" | 16" |
Haas ST-30Y | Live Tooling | 4-Axis | 10" | 21" |
Haas SL-30TB Big Bore | 4" Thru Hole | 2-Axis | 15" | 30" |
Okuma Genos L300E-M | Live Tooling (2) | 4-Axis | 10" | 20" |
Okuma LB45 Big Bore | 4" Thru Hole | 2-Axis | 24" | |
Okuma LB45II | 2-Axis | 18" | 33" |
Okuma LB35 | 2-Axis | 15" | 27" |
Okuma LB25 | 2-Axis | 10" | 18" |
Okuma L1420 Cadet | 2-Axis | 12" | 28" |
Okuma L1420 Crown | 2-Axis | 12" | 24" |
The latest and greatest
Precision Manufacturing at AtecStandard & Exotic Materials
- Steel, Stainless Steel, Alloy
- Hastelloy C, Titanium
- Stellite, A286, Inconel
- Beryllium Copper
- Aeromet & Other
Qualifications
- AS9100:2016 Rev. D Certified
- ISO 9001:2015
Inspection Equipment
- 5 - Axis HEXAGON Global Advantage CMM 12.15.10 – Full DCC w/PC - DMIS Software
- 5 - Axis HEXAGON Global Advantage CMM 9.12.8 – Full DCC w/PC - DMIS Software
- 5 - Axis HEXAGON Global Advantage CMM 4.5.4SF – Full DCC w/PC - DMIS Software
- C - Vision Video Comparator
- TESA - SCAN 50 Plus Optical Measurement Machine
- Precision Air Gage for High Tolerance Parts
Vertical Turning Lathe
Cable Braiding
24 & 32 carrier cable braiding capability- Nickel Plated Copper & Nylon, up to 3” cables
Water Jet Cutting
OMAX 60120 with Rotary Axis
Laser Cutting
2-Axis Amada, LC-3015D2, 72”x144”x0.4”
3-D Additive Manufacturing
- Additive Manufacturing from CAD Data with EOSINT M 280 – 400W Fiber Laser (CAD)
- Metal Powders – Aluminum, Steel, Titanium, Nickel & Cobalt Chrome Alloys
- Build Volume: 9.85” x 9.85” x 12.8”
Small Capacity Plastics Only Printing with Zortrax M200
Build Volume: 7.87” x 7.87” x 7.28”
Infrastructure of a Prime Contractor
Prototype Engineering Support
Qualified to properly integrate hush house and test system solutions to US military configurations worldwide.Atec, Celtech, Vital Link and Hager Machine & Tool bring the product development expertise to customers’ needs for their equipment. Our capability to resolve hardware production issues has led to our approval for manufacturing and repair of Propulsion Sustainment Critical Safety Items (CSI) and Critical Application Items (CAI) for Source Approval Requests.
Electronic Assembly
Mechanical Assembly
Outsourcing
Design for Manufacturing
Design for Manufacturability is the practice of reducing product manufacturing costs while maintaining designed performance requirements. Several factors must be considered for effective design that allows for low cost production.
- Data transfer and CADCAM
- Cost and availability of materials, finishes, etc.
- Use of standard materials or sub - products
- Number of parts or components
- Complexity of product
- Appropriateness of materials to manufacturing process
- Design for ease of manufacture
- Simple or low - cost tooling, jigs, fixtures, etc.
- Tolerance requirements versus machining capabilities
- Repairs, maintenance, and life cycle factors
- New process applications
- Assembly characteristics
- Testing and servicing requirements
- Appropriateness of design and materials in field use
- Life cycle maintenance and cost issues
- EdgeCam, Espirit, PC - Dimis, Unigraphics and SolidWorks softwares
Atec strives to achieve the lowest cost of manufacturing while maintaining the design criteria and long - term usability. Familiarity by Atec, Celtech, Hager and Vital Link personnel with the Aerospace industry makes our manufacturability review speedy. Atec’s engineering team works closely with our manufacturing group during the product design phase to ensure precise and repeatable manufacturing results. Atec maintains processes to continually evaluate products during subsequent manufacturing cycles, and updates product designs as new technology and manufacturing techniques evolve. Atec employs the best proven technologies. Atec is experienced with manufacturing using computer models and 3D printing. Our manufacturing team regularly utilizes native and general solid model formats, as well as design based definition in the production of machined components.
coupled with the flexibility and responsiveness of a small company